Carton Packing System
| Carton packing systemThere are two main types of cartons for packaging applications: one-piece cardboard cartons and prefabricated cardboard cartons. Our range of packaging equipment covers dedicated solutions for both types, including carton packing machine, case box carton packing machine, and specialized film shrink packing machine (also known as film shrink wrapping machine) for bottle packaging scenarios. |
There are two primary types of cartons: one-piece cardboard (flat blanks) and prefabricated cardboard (pre-glued cases). Please refer to the following diagrams. For one-piece cardboard, a machine system is required to fold the flat blank, insert the bottles, and then apply glue to seal the carton. For prefabricated cardboard, the process requires a carton opener, a carton loading machine, and a carton sealer.
Which type of carton do you use?
If your carton is prefabricated cardboard, you need to select the following machines.Products Description
Automatic carton case box packing machines
For carton packing design, there are many options available. Please inform us of your requirements, and we can customize a suitable carton packing machine for your needs:
1.Automatic carton case box packing line;
2.Automatic case erector;
3.Gripper type automatic bottle/can packer in carton;
4.Drop down type automatic bottle/can packer in carton;
5.Semi-automatic Side Driving Bottom-top tape sealing machine;
6.Automatic folding Bottom-top tape sealing machine;
7.Carton Sealing and strapping machine;
8.4 edge corner case sealer machine;
Automatic Carton Case Box Packing Line:
This integrated carton packaging line includes a carton erector, bottle/can packer, carton sealer, carton corner edge sealer, labeling machine, and strapping machine. It can be equipped with various optional modules based on our clients' specific requirements to save labor costs and improve production capacity.
Advantages of the Packing Line:
1.Utilizes imported accessories, electrical, and pneumatic components for reliability.
2.Automatically folds box flaps.
3.Manually adjustable height and width to accommodate different carton sizes.
4.Top & bottom belt-driven system for carton sealing.
5.Integrated cutter safety system to prevent hand injuries.
6.Available in both steel and stainless steel constructions.
7.Also suitable for cartons with side covers.
8.Top and bottom sealing movements can be interchanged.
9.Height of the working table is adjustable.
This machine is suitable for cartons of the same specification to automatically open, fold, and form the carton, then seal the bottom with tape. It features manual size adjustment, simple operation, ease of use, quick setup, fast box forming, high efficiency, and sturdy construction. It can be used as a standalone unit or integrated into an automated packaging line.
Equipment Features:
Suitable for automatically erecting and bottom-sealing cartons of various sizes. Carton dimensions can be manually adjusted when needed. The operation is simple and convenient.
Performs automatic box forming, automatic lower flap folding, and automatic bottom sealing. Controlled by a PLC + HMI interface, it is easy to operate, simple to maintain, and delivers stable performance, making it the ideal choice for large-scale automated production lines.
Operates with a non-stop bottom sealing process, folding and sealing the bottom during transport.
Completes the entire cycle—suction, forming, bottom folding, and sealing—within 5 seconds. It is high-speed, stable, convenient, and economical.
Replacing manual labor with this machine can reduce at least 2 packing workers, save over 5% on consumables, increase throughput, significantly cut costs, improve efficiency, and standardize and enhance packaging aesthetics.
| Parameter | Specification |
|---|---|
| Carton Size | L (250mm - 900mm); W (160mm - 400mm); 510 < (L+W) < 1200mm; 285 < (W/2 + H) < 700mm |
| Packing Speed | 8 - 12 pcs/min |
| Tape Width | 48mm, 60mm, 72mm |
| Power | 300W |
| Voltage | 220V / 50Hz, Single Phase |
| Air Supply | 6 kgf/cm², 450 NL/min |
| Conveyor Height | Min. 600mm, Max. 700mm (Standard: 650mm) |
| Machine Dimensions | L2100mm * W2100mm * H1480mm |
| Net Weight | 520 kg |
1. Reliable Operation:
This machine utilizes specialized pneumatic components to execute the pick-and-place of products. Through integrated mechanical operation and pneumatic-electrical control, it accurately and reliably loads products from the infeed platform into the waiting carton.
2. Smooth Operation:
The entire packing cycle is driven by variable frequency motors, which independently operate different mechanical mechanisms to lift, transfer, and lower products. Combined with pneumatic, electrical, and photoelectric controls, this achieves full automation. The coordinated movements are smooth and precise. Operation modes include manual carton feeding, automatic carton feeding, and continuous high-speed packing.
3. Grasping Operation:
It features both manual and automatic operational modes. Advantages include operational safety, a compact footprint, and a large working space. Equipped with multiple protective functions, it responds promptly to faults. For example, it will automatically pause if bottles are insufficient on the incoming conveyor or infeed platform; it will also shut down automatically in case of bottle jams or carton misplacement.
PLC Control System:
The system is managed by a computer-controlled PLC program, offering simple operation and stable performance. It provides convenient control, streamlined design, and reduces both labor quantity and intensity, making it indispensable for automated production lines.
Bottle Grasper:
The bottle gripper is specially designed according to different bottle shapes. It features an airbag-style gripping head that prevents bottle damage and dropping while maintaining low air consumption. The grasping action is driven by servo motors for vertical and horizontal movement, with a designed height difference between the gripping area and the box-filling section to accommodate various bottle types.
Lifting System:
A PLC sensor system ensures correct bottle orientation and enhances the precision of lifting and dropping. A stepper drive motor allows adjustment of lifting and horizontal movement speeds, enabling low-speed grasping and dropping with intermediate-speed travel. This speed optimization ensures high efficiency alongside stable performance.
Conveyor:
Driven by an asynchronous motor, the conveyor system uses inverters and contactors for control based on different requirements. It facilitates automatic bottle supply, automatic bottle arranging, automatic carton supply, and automatic packed carton output.
Pick up type carton packing machine: | ||
Applicable Container | Plastic bottle, Glass bottle, Tins and Cans | |
Product Size | 250ML-2000ML | |
Container Diameter | L 250-450 x W 150-400 x H 100-400mm | |
Capacity | 5-20 Cartons/per min | |
Machine Dimension(L*W*H) | L6285*W2582*H2115mm | |
Carton Size | 500 < L+W+H< 1000 | |
Power | 4KW | |
Power Supply | 3PH 220V/380V 50/60Hz | |
Air Pressure | 6-8kg/cm² | |
Height of Work Table | Feed-in worktable 850mm; out 650mm | |
Packing Material | Carton | |
Automatic carton forming machine | L 2100 x W 2400x H 2400 mm | |
Carton erector machine | L2000 x W 1900x H 1450 mm | |
Carton tapper | L2147x W 1058 x H 1524 mm | |
Devices | Brand | Origins |
PLC | SIEMENS | Germany |
Frequency Converter | Danfoss | Danmark |
Touch Screen | SIEMENS | Germany |
Low-voltage Apparatus | Schneider | France |
Drive Motor | Panasonic | Janpan |
Pneumatic Components | SMC | Germany |
Photoelectric Sensor | SICK | Germany |
Drop Down Type Automatic Bottle/Can Packer in Carton
This machine adopts advanced processing technology and software technology. This drop-down carton packer is used for the automatic packing of various glass or plastic bottles, cans, barrels, and other products into opened empty carton boxes. It is suitable for the carton packing process in water, beverage, oil, and other production lines, and is also applicable for bottle/can-shaped product carton packing in other industries.
The drop-down type carton packer is a machine with strong compatibility, capable of handling different specifications of cartons and bottles. According to packing requirements, products are automatically arranged. The entire mechanism then transports the products to the top of the empty carton box and opens the product support device to allow the products to drop naturally into the carton.
This packer is typically matched with a carton erector and a carton sealer machine to work together, completing the tasks of opening finished carton boxes, packing, and sealing. It can also be custom-designed according to clients' specific product requirements to achieve optimal carton packing performance.
Machine Characteristics:
1.Adopts an intelligent HMI to control and display machine running status in real time, with an alarm function.
2.Utilizes a buffer device to ensure smooth product placement into the empty carton, minimizing the risk of product damage.
3.Carton packing speed is adjustable (controlled by a frequency converter).
4.Features automatic alarm for product shortage (e.g., bottles), effectively reducing the probability of packing errors.
5.Equipped with safety protection functions; provides alarm warnings and flashing indicator lights in case of accidents or faults.
| Parameter | Specification |
|---|---|
| Model | BLZX-12 |
| Speed | 8-15 cases/min |
| Applicable Products | Various Bottles, Barrels, Cans, etc. |
| Main Power Supply | Approx. 3KW |
| Voltage | 220V/380V, 3 Phase, 50Hz/60Hz |
| Air Consumption | 0.9 m³/h |
| Air Pressure | 0.5-0.8 MPa |
| Bottle Conveyor Height | 1100 ± 50 mm |
| Box Conveyor Height | 1100 ± 50 mm |
| Pallet Conveyor Height | 650 mm |
| Working Noise | ≤ 75 dB |
| Machine Weight | Approx. 950 kg |
| Machine Dimension | 2450 * 1500 * 1800 mm |
1.The semi-automatic carton box adhesive tape sealing machine is primarily used for sealing packaged cartons. It can operate as a standalone unit or be integrated into a production line, depending on the required configuration.
2.This machine is mainly applicable for carton packaging and sealing. It is widely used in electrical machinery, textiles, food, retail, pharmaceutical, and chemical industries. Utilizing adhesive tape makes it an economical, highly efficient, and easily adjustable solution. It can seal the top and bottom of a carton simultaneously in one pass, and product presentation can be further enhanced by using printed sealing tapes.
Characteristics:
1.Quickly completes sealing, is very economical, and allows for easy adjustment.
2.Supports right and left conveying.
3.Seals both top and bottom.
4.Ensures smooth feeding and perfect sealing (tidy, firm, without tearing the box).
5.If a date code printer is required, please inform us in advance as this is a customizable feature. The standard machine does not include this function.
| Parameter | Specification |
|---|---|
| Model | FXJ-5050 |
| Electrical Power | AC110-220V / 60-50Hz |
| Total Power | 180W |
| Conveyor Speed | 15.7 m/min (4-6 cartons per minute) |
| Style | Top and Bottom Sealing |
| Tape Width | 48 / 60 / 75 mm |
| Max Carton Width * Height | 500 * 500 mm |
| Min Carton Width * Height | 120 * 110 mm |
| Machine Size | 1850 * 835 * (1100-1720) mm |
| Gross Weight | 120 kg |
Automatic Folding Carton Bottom-top Tape Sealing Machine
Product Description:
The FXJ series carton sealing machine is primarily designed for carton packaging and sealing. It can function as a standalone unit or be integrated into a production line. It is widely used in industries such as electrical machinery, textiles, food, retail, pharmaceuticals, and chemicals. Utilizing adhesive tape makes it an economical, highly efficient, and easily adjustable solution. It seals both the top and bottom of the carton simultaneously in one pass, and product presentation can be enhanced by using printed sealing tapes.
Features:
When changing carton sizes, manual positioning is required. The machine then automatically folds the carton's top and rear flaps swiftly, without folding the corners. The folded flaps are stable and aesthetically pleasing. Motors on both sides automatically drive high-strength PVC gripping tape, feeding it onto the carton for sealing, completing the top and bottom sealing action in one operation.
This machine adopts a pneumatic device to achieve automatic folding of the rear flap. It offers reliable performance, convenient operation, and simple maintenance. It can operate independently or be combined with an unmanned automatic strapping machine and conveyor to form an automatic sealing and packaging production line. The tape sealing is flat, firm, standardized, and attractive, and will not tear the carton.
| Parameter | Specification |
|---|---|
| Model | FXJ-6050 |
| Electrical Power | AC110-220V / 60-50Hz |
| Total Power | 260W |
| Conveyor Speed | 22 m/min (0-20 cartons per minute) |
| Style | Top and Bottom Sealing |
| Tape Width | 48 - 60 mm |
| Tape Length | ≥ 150 mm |
| Max Carton Width | 500 mm |
| Max Carton Length | 600 mm |
| Air Pressure | 2/3 |
| Machine Size | 1720 × 950 × (1490-1770) mm |
| Gross Weight | 180 kg |
